Test & Measurement

Strain gauges take centre stage at Sensor & Test

10th April 2014
Mick Elliott
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At the Sensor & Test in June VPG Micro-Measurments and Transducers will be showing the next generation strain gauges and the System 8000 StrainSmart data acquisition system. The strain gauges are produced on an advanced manufacturing technology line at its Micro-Measurements Advanced Sensors facility. This facility has the latest processing equipment, which is now providing replacement gages for many of M-M's existing transducer class products with tighter tolerances than the previous generation.

Many different configurations are available, including linear, half-bridge, full-bridge, and shear patterns. In addition to standard transducer class gauges, high-resistance gauges can now be produced in a small package. (10,000 Ω is available in a 1 mm sq. grid area.)

This small grid area helps to increase transducer output in a number of applications such as pressure sensing. A tight tolerance of ±0.2% can now be produced on resistance values ranging from 1,000Ω to 20,000Ω. Increased resistance values are a preferred choice when low power consumption is crucial, as in battery-powered devices.

If an application demands the highest possible bridge output to improve its signal-to-noise ratio, the higher gauge resistances will permit increased bridge excitation voltages. Featuring a scanner with eight software-configurable input channels with RJ-45 connectors, the System 8000 StrainSmart Data Acquisition System can accept signals from strain gauges or strain-gauge-based transducers, thermocouples, or high-level voltage sensors.

Strain gauge channels support full-, half-, or quarter-bridge configurations and offer built-in precision completion for 120 Ω, 350 Ω, and 1000 Ω bridges. The System 8000 is intended for static and dynamic test and measurement applications. System scanners may operate independently, or up to 16 scanners can be used concurrently for a maximum of 128 channels.

Each channel's data is processed in a modern 24-bit digital signal processor, and filtering is performed using finite impulse response (FIR) multi-stage filters. This provides excellent noise rejection, stability, and unsurpassed measurement accuracy. Sampling rates are 1000, 500, 200, 100, and 10 samples/second.

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