Wearable sweat sensor works without battery

The substances in our sweat say much about our health, so sportsmen and women stand to gain quite a lot as do medical applications. For instance, the saline concentration in sweat can tells us about cystic fibrosis while the acidity level is a decisive factor in certain skin diseases.

To be able to monitor the development of this over time, 'fresh' sweat must be constantly conducted through a sweat sensor, preferably one that has no moving or vulnerable parts and uses no power.

Doctoral student Chuan Nie and supervising professor Jaap den Toonder used nature as their source of inspiration for a sweat sensor to comply with these requirements. In the TU/E Microfab lab they made a device in flexible plastic foil with an inlet, a micro-channel and at the other end a porous structure. Using special paper at the inlet, the device soaks up the sweat.

The moisture is transported by the capillary action of the channel and the vaporisation via the porous structure at the other end causes a constant flow to be created, just as in trees and plants. The device works like a kind of water pump that operates without external power.

Ultimately, the researchers also integrated a microchip in the device. The electrodes of the chip are inserted onto the channel and can therefore constantly analyse the sweat that passes through the channel. Chuan Nie built a prototype that measures the acidity level and proved that it worked effectively. In the same way chips that measure other substances in the sweat can now be integrated.

The research was carried out in collaboration with Holst Centre in Eindhoven. Holst and TU/E will continue to develop the flexible sweat sensor; for example as a sports application and for the medical analysis of sweat. The use of plastic foils will keep the final production costs low. One of the next steps will be the wireless transmission of the sensor's data.