Method purifies copper nanowires

High-purity copper nanowires meet the requirements of nanoelectronic applications as well as provide an avenue for purifying industrial-scale synthesis of copper nanowires, a key step for commercialisation and application.

Metal nanowires (NWs) hold promise for commercial applications such as flexible displays, solar cells, catalysts and heat dissipators.

The most common approach to create nanowires not only yield nanowires but also other low-aspect ratio shapes such as nanoparticles (NPs) and nanorods. These undesired byproducts are almost always produced due to difficulties in controlling the non-instantaneous nucleation of the seed particles as well as seed types, which causes the particles to grow in multiple pathways.

"We created the purest form of copper nanowires with no byproducts that would affect the shape and purity of the nanowires," said LLNL's Fang Qian, lead author of the paper. The team demonstrated that copper nanowires, synthesised at a liter-scale, can be purified to near 100% yield from their nanoparticle side-products with a few simple steps.

Functional nanomaterials are notoriously difficult to produce in large volumes with highly controlled composition, shapes and sizes. This difficulty has limited adoption of nanomaterials in many manufacturing technologies.

"This work is important because it enables production of large quantities of copper nanomaterials with a very facile and elegant approach to rapidly separate nanowires from nanoparticles with extremely high efficiency," said Eric Duoss, a principal investigator on the project. "We envision employing these purified nanomaterials for a wide variety of novel fabrication approaches, including additive manufacturing."

The key to success is the use of a hydrophobic surfactant in aqueous solution, together with an immiscible water organic solvent system to create a hydrophobic-distinct interface, allowing nanowires to crossover spontaneously due to their different crystal structure and total surface area from those of nanoparticles.

"The principles developed from this particular case of copper nanowires may be applied to a variety of nanowire applications," Qian said. "This purification method will open up new possibilities in producing high quality nanomaterials with low cost and in large quantities."

Other Livermore researchers include: Pui Ching Lan, Tammy Olson, Cheng Zhu and Christopher Spadaccini.

"We also are developing high surface area foams as well as printable inks for additive manufacturing processes, such as direct-ink writing using the NWs," said LLNL's Yong Han, a corresponding author of the paper.