Analysis

Verotec invests in CAM machining

24th July 2014
Nat Bowers
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Enabling complex 3D high precision machining, volume batch processing and multi-shift operation, Verotec has revealed that it has invested more than £120,000 to create an automated aluminium CAM machining centre in its Southampton, UK production facility.

Verotec has installed a Datron M8Cube machining centre (one of only a few in the UK), complemented by a precision saw, accurate to 0.1mm. This enables tapped holes and counter bores to be quickly added to the ends of, for example, subrack tiebar extrusions. A 1020x830x245mm XYZ traverse path enables large individual panels or multiple nested small panels to be machined. The machining centre also features a 10 tool changing station, vacuum workpiece clamping and automatic XYZ measurements.

The CAM facility is optimised to produce small modified front panels in high volumes and large panels which require many different sizes and shapes of aperture in a single monolithic piece of aluminium sheet, such as one-piece mixing audio/video mixing desk panels. It was installed to reduce lead times, enhance capability and improve quality and repeatability.

Any potential inaccuracies are avoided by ArtCAM Express middleware which allows customers to send Pro Eng, Solid Works, AutoCAD or PDF files of their modified panels. These drawings are automatically translated into the standard MCR file format required to control the M8Cube. The data path from customer to machining centre is homogeneous. This ensures that ISO9001 traceability is preserved to allow batch traceability if it is required.

Tim Armstrong, Commercial Director, Verotec, commented: “We have always offered a modification service for our standard aluminium panels, and many customers appreciate the convenience and cost-saving of having a single source of supply for the finished item. Our substantial capital investment in the large bed M8Cube gives us fast manufacturing, and the nesting capability for high volume work betters our service and enables us to offer very competitive pricing against traditional punching/ laser manufacturing where the quality is not as good as machining.”

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