Real time data is the key to driving innovation

The study, based on a survey of more than 300 manufacturing, operations, and connectivity executives across the globe, found that 85% of high maturity firms are currently using Industrial Internet of Things (IIoT) technologies across much of the factory floor, compared to 17% of low maturity organisations. Over half (53%) of low maturity organisations report that their legacy equipment is unable to communicate with other assets.

“This past year was a true catalyst for digital transformation and many businesses needed to navigate and adopt connectivity strategies that helped them to become more agile and lay the groundwork for future innovation,” said Martin Cotter, SVP Industrial, Consumer & Multi-Markets at Analog Devices.

“We see significant opportunity in the adoption of connectivity solutions, including 5G, to help organisations get data more quickly, enabling end applications.”

Findings from the research include:

• Connected firms believe that improving network reliability (including adding 5G networks) will create significant opportunity: 68% of high maturity firms say this will enable them to make better use of existing cloud infrastructure and 66% believe their industrial data and IP will be more secure. Conversely, only 21% of low maturity firms believe that improving network reliability will help improve security. However, all respondents agree that improving network reliability will improve efficiency by freeing up employees who are constantly resolving down-time issues.
• Low maturity firms struggle with security risk: 54% say that their lack of sophisticated cyber security strategy puts their business, customer, and employee safety at risk.
• The human element continues to pose challenges: Almost half (47%) of low maturity firms say they lack the expertise to understand which connectivity technologies to invest in, indicating a skills gap. Even high maturity firms report that it is not easy for them to access the insights they need to make labour planning and safety decisions.
• Real time monitoring of equipment and productivity demonstrates an acute awareness of the high cost of unscheduled down-time: High (5%) and medium (17%) maturity firms reported much lower occurrence of unscheduled down-time of their industrial technology or equipment each week than low maturity companies (53%). These interruptions lead to higher cost of holding inventory and labour per unit, loss of production and customer confidence and decreased work capacity.

This research shows us that while many firms are benefiting from the promise of industrial connectivity, others have significant legacy and talent-related hurdles to overcome. Both a shortage of in-house expertise and interoperability of systems and data are two major hindrances to manufacturing modernisation.

For this study, 'Seamless Connectivity Fuels Industrial Innovation' (March 2021) - commissioned by Analog Devices - Forrester Consulting conducted a global online survey of 312 industrial connectivity strategy leaders. Survey participants included decision-makers in IT, operations, cyber security, and general management manufacturing roles. The study was conducted in October 2020.

For the full study, click here.