Dual workstation multi-axis laser system

The 606D consists of four main components: two 6-axis motion systems, an integral Class 1 enclosure with dual automated doors, two S94P laser process controls for motion and laser coordination, and two fiber lasers. The two lasers can be of the same or different type and average power depending upon the applications for the system.

Users can expect greater throughput than earlier LASERDYNE systems when using the same laser power. The two work stations are fast and accurate with an X-Y-Z speed of 2000 in/min (50m/min), 2 g acceleration, and bi-directional accuracy of 0.0008 inch (20 µm). High throughput is enabled through linear motors for the X and Y axes. Graphite fiber composite structures for the linear axes contribute to the system’s high dynamic accuracy. Because of their close proximity, both work stations can be operated by a single person.

Both work stations have easy load position and height with convenient access to the motion system. The 606D builds on a wide range of standard hardware and software features available on other LASERDYNE models. These features are designed to address the needs for precision 3D laser cutting, welding, drilling, and texturing of a wide range of materials. The two LASERDYNE S94P controllers provide integrated control of the laser, motion, process gases, and process sensors in order to produce smart solutions for cutting, welding and drilling. Also included are two of the latest generation of LASERDYNE BeamDirector for positioning the laser beam in rotary and tilt axes. The BeamDirector provides the fourth and fifth axes of beam motion for processing three dimensional components. Rotary (or C axis) travel is ±450 degrees about the Z axis. Tilt (or D axis) travel is ± 150 degrees about the C axis.

The optional patented OFC Optical Focus Control or OFC2 ABSOLUTE Precision Measurement for Laser Processing sensors are available for a variety of workpiece mapping and sensing applications. An important consideration in saving machine floor space is the cast, unitized machine base that supports both 606D work stations. Each workstation has a volumetric accuracy throughout the full work envelope (24 x 24 x 24 inch – 610 x 610 x 610 mm), as well as for long-term reliability in the industrial environment.

The high-mass synthetic granite composite base provides a stable motion system platform with high dynamic accuracy during laser processing. The composite base provides significant dampening of external vibrations so they are not transmitted to the laser, optical beam delivery, or to the motion axes. The Class 1 safety enclosure includes two automatic vertical doors with safety interlocks and viewing windows. Each of the two workstations includes its own exhaust port.

Prima Power Laserdyne will be demonstrating its new 606D with OFC2 ABSOLUTE at the International Manufacturing Technology Show, September 12-17 at McCormick Place in Chicago.